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Manufacturing and Quality Control Process

All of our manufacturing facilities are IAFT 16949 certified. We emphasize a process-oriented quality management system that provides for continual improvement, defect prevention, and reduction of variation and waste in the supply chain and the manufacturing processes.

All of our facilities follow and practice the auto industry’s Level 4 PPAP standards and processes

Our Quality Assurance Program Includes:

  • Manufacturing Flow Diagram
  • Process FMEA
  • Process Control Plan
  • Measurement System Analysis Studies
  • Dimensional Inspection Report
  • Material Test Result
  • Initial Process Studies
Dimensional Evaluation Date Report

Incoming Material Inspection

  • Dimensional (picture) & Visual Inspection per Spec. & Drawing
  • Metallurgical Analysis & Testing
  • Issuing Reports including Supplier Score Cards

Manufacturing Process Inspection

  • 1st Article Inspection
  • In-process Real Time Inspection at each Step
  • Statistic Success & Failure Report & Analysis

Finished Product Inspection and Testing

Including appearance, functional, characteristic inspection, and tests

  • Performance Mapping Test
  • Duration and Aging Test
  • Burst Containment Test
  • Gas Stand or On-engine Dyno Test
  • Thermos and Fluid Dynamic Tests

QC Inspection and Testings:

Rigorous quality control process is fully supported by stringent quality inspections and testing.

  • Metallurgical Laboratory:
  • Microstructure Analysis
  • Magnetic Particle Inspection
  • Non-Destructive X-Ray Inspection
  • Fluorescent Penetrant Inspection

Metal Laboratory:

  • CMM
  • Dynamic Laser Scanner
  • Gage Calibration
  • Torque and RPM Measurement
  • Hardness and Flatness Measurement
  • Optical Profile Projection
  • Tensile and Yield Strength Testing

Engineering Laboratory:

  • Functional Test and Verification
  • Leaking Test
  • Endurance and Life Cycle Tests
  • Hydraulic and Air Tests
  • Performance Mapping Test
  • Duration and Aging Test
  • Burst Containment Test
  • Gas Stand or On-engine Dyno Test
  • Thermos and Fluid Dynamic Tests